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High quality in-place recycling of asphalt layers

  • Cold In-place Recycling (CIR) and Full Depth Reclamation (FDR): the CR series machines are used as part of a paving train for the economical cold in-place recycling of road pavements in a single pass adding cement, emulsion or foamed bitumen, featuring a mixing capacity of up to 800 t / h.
  • The powerful W 380 CR / W 380 CRi rear loader recycles extra wide road pavements across the full width, offering exceptionally high daily performance rates.
  • Lateral premilling gives the cold recyclers the flexibility needed to rehabilitate road pavements in a single pass even at widths exceeding the machine’s working width.
  • The cold recyclers can also be used as high-performance milling machines or to granulate pavement structures.

Technical Highlights

Find out about the components of WIRTGEN cold recyclers

  1. W 240 CR / W 240 CRi / W 380 CR / W 380 CRi with rear-loading feature

    • Recycling in a single pass using the W 380 CR / W 380 CRi
    • High-capacity folding and slewing discharge conveyor with continuously adjustable belt speed
    • Easy handling thanks to the large storage capacity of the paver’s material hopper
    • Controlled transfer of excess material into trucks via the discharge conveyor
    • Material guide plate system at the front collects the milled material from previously performed lateral milling operations to allow variable paving widths
  2. Tremendous performance

    • High-powered, high-torque diesel engine
    • Minimized engine noise emissions allow around-the-clock operations in urban environments
    • Emission standards US Tier 2 (no EU regulation) or strict emission standards EU Stage 5 / US Tier 4f
    • Intelligent engine-machine management system for maximum advance rates
    • All-track drive (ASC) and fourfold full-floating lifting column feature ensure optimum traction
    • Direct mechanical rotor drive ensures high efficiency
  3. Simple operating concept

    • Flexible positioning of the main control panels in both directions of operation
    • All machine parameters are displayed on a high-resolution colour screen
    • Four large, clearly structured control panels for operation by the ground crew
    • On-board diagnostic system for quick and easy assistance with maintenance procedures
    • Many new automated features enhance ease of operation
    • High-precision LEVEL PRO levelling system comprising different sensor models
  4. Effective cutting and mixing technology

    • Perfectly designed milling and mixing unit for both recycling and front-loading operations (milling)
    • Extremely hard-wearing HT22 quick-change toolholder system
    • Hydraulic rotor rotation device and hydraulic or pneumatic pick ejector drift for quick and easy pick replacement
    • MCS EXTEND (Multiple Cutting System) available for working widths of 3.2 m, 3.5 m and 3.8 m
  5. Perfection in visibility, comfort and ergonomic design

    • Optimized machine geometry ensures perfect visibility
    • High-quality camera system comprising up to seven cameras
    • Clearly structured, adaptable operator’s platform including canopy
    • Powerful LED lighting system for night operations
    • Easy start-up and quick modification of the machine to match the specific application
  6. High-precision, reliable injection systems

    • Integrated injection systems for water, bitumen emulsion and foamed bitumen
    • VARIO injection bar – adjustment of injection pressure via variable nozzle openings
    • Metering panel with screen for reliable operation and easy monitoring of binder metering
    • Electrically heated bitumen system
    • Innovative process water monitoring for the production of foamed bitumen
    • Automatic self-cleaning and flushing feature for high functional reliability of the injection nozzles

Technical specifications

Detailed information about the W 380 CR

Model W 380 CR
Working width * 3,800 mm12 ′ 6 ″
Working depth 0 mm - 350 mm0 - 1.2 ″
Engine power 708 kW / 963 PS708 kW / 950 HP
Emission standards no EC regulation / US EPA Tier 2no EC regulation / US EPA Tier 2
Operating weight, CE ** 53,000 kg116,845 lbs
  1. [*] The maximum working depth may deviate from the value indicated due to tolerances and wear.
  2. [**] Machine in standard design, half-full water tank, half-full fuel tank, operator, on-board tools, excluding optional equipment features

Cold recycler W 240 CR / W 240 CRi / W 380 CR / W 380 CRi (Brochure)

All details, illustrations and texts are non-binding and may include optional additional fittings. Subject to technical modifications. Performance data dependant upon operational conditions.

Market-leading and cutting-edge products for the Road and Mineral Technologies business sectors are constructed at the WIRTGEN brand headquarters in Windhagen, Rhineland-Palatinate. With its innovative, high-performance and cost-efficient products and technologies for cold milling, soil stabilization, hot and cold recycling, concrete paving and surface mining, WIRTGEN leads the world market in road construction and repair, as well as in mining natural rock and pay minerals.

© 2019 WIRTGEN GmbH