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High quality in-place recycling of asphalt layers

  • Cold In-place Recycling (CIR) and Full Depth Reclamation (FDR): the CR series machines are used as part of a paving train for the economical cold in-place recycling of road pavements in a single pass adding cement, emulsion or foamed bitumen, featuring a mixing capacity of up to 800 t / h.
  • Traffic lanes are rehabilitated quickly and easily using the compact W 240 CR / W 240 CRi cold recycler with integrated paving screed.
  • Lateral premilling gives the cold recyclers the flexibility needed to rehabilitate road pavements in a single pass even at widths exceeding the machine’s working width.
  • The cold recyclers can also be used as high-performance milling machines or to granulate pavement structures.

Technical Highlights

Find out about the components of WIRTGEN cold recyclers

  1. Perfection in visibility, comfort and ergonomic design

    • Optimized machine geometry ensures perfect visibility
    • High-quality camera system comprising up to seven cameras
    • Clearly structured, adaptable operator’s platform including canopy
    • Powerful LED lighting system for night operations
    • Easy start-up and quick modification of the machine to match the specific application
  2. Simple operating concept

    • Flexible positioning of the main control panels in both directions of operation
    • All machine parameters are displayed on a high-resolution colour screen
    • Four large, clearly structured control panels for operation by the ground crew
    • On-board diagnostic system for quick and easy assistance with maintenance procedures
    • Many new automated features enhance ease of operation
    • High-precision LEVEL PRO levelling system comprising different sensor models
  3. Tremendous performance

    • High-powered, high-torque diesel engine
    • Minimized engine noise emissions allow around-the-clock operations in urban environments
    • Emission standards US Tier 2 (no EU regulation) or strict emission standards EU Stage 5 / US Tier 4f
    • Intelligent engine-machine management system for maximum advance rates
    • All-track drive (ASC) and fourfold full-floating lifting column feature ensure optimum traction
    • Direct mechanical rotor drive ensures high efficiency
  4. High-precision, reliable injection systems

    • Integrated injection systems for water, bitumen emulsion and foamed bitumen
    • VARIO injection bar – adjustment of injection pressure via variable nozzle openings
    • Metering panel with screen for reliable operation and easy monitoring of binder metering
    • Electrically heated bitumen system
    • Innovative process water monitoring for the production of foamed bitumen
    • Automatic self-cleaning and flushing feature for high functional reliability of the injection nozzles
  5. Effective cutting and mixing technology

    • Perfectly designed milling and mixing unit for both recycling and front-loading operations (milling)
    • Extremely hard-wearing HT22 quick-change toolholder system
    • Hydraulic rotor rotation device and hydraulic or pneumatic pick ejector drift for quick and easy pick replacement
    • MCS EXTEND (Multiple Cutting System) available for working widths of 3.2 m, 3.5 m and 3.8 m
  6. W 240 CR / W 240 CRi with paving screed

    • Recycling in a single pass using the W 240 CR / W 240 CRi
    • VÖGELE paving screed with innovative automatic screed feature adaptable to the rear of the machine
    • LEVEL PRO levelling system ensures paving true to grade and slope
    • Material guide plate system at the front collects the milled material from previously performed lateral milling operations to allow variable paving widths
    • Compact machine size and ease of transport

Technical specifications

Detailed information about the W 240 CR / W 240 CRi

Model W 240 CRW 240 CRi
Working width * 2,350 mm7 ′ 8 ″
Working depth 0 mm - 350 mm0 - 1.2 ″
Engine power 708 kW / 963 PS708 kW / 950 HP 775 kW / 1,054 PS775 kW / 1,038 HP
Emission standards no EC regulation / US EPA Tier 2no EC regulation / US EPA Tier 2 EU Stage V / US EPA Tier 4fEU Stage V / US EPA Tier 4f
Operating weight, CE ** 48,500 kg106,924 lbs
W 240 CR i Working width * 2,350 mm7 ′ 8 ″ Working depth 0 mm - 350 mm0 - 1.2 ″ Engine power 708 kW / 963 PS708 kW / 950 HP Emission standards no EC regulation / US EPA Tier 2no EC regulation / US EPA Tier 2 Operating weight, CE ** 48,500 kg106,924 lbs
W 240 CRi i Working width * 2,350 mm7 ′ 8 ″ Working depth 0 mm - 350 mm0 - 1.2 ″ Engine power 775 kW / 1,054 PS775 kW / 1,038 HP Emission standards EU Stage V / US EPA Tier 4fEU Stage V / US EPA Tier 4f Operating weight, CE ** 48,500 kg106,924 lbs
  1. [*] The maximum working depth may deviate from the value indicated due to tolerances and wear.
  2. [**] Machine in standard design, half-full water tank, half-full fuel tank, operator, on-board tools, excluding optional equipment features

Cold recycler W 240 CR / W 240 CRi / W 380 CR / W 380 CRi (Brochure)

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All details, illustrations and texts are non-binding and may include optional additional fittings. Subject to technical modifications. Performance data dependant upon operational conditions.

Market-leading and cutting-edge products for the Road and Mineral Technologies business sectors are constructed at the WIRTGEN brand headquarters in Windhagen, Rhineland-Palatinate. With its innovative, high-performance and cost-efficient products and technologies for cold milling, soil stabilization, hot and cold recycling, concrete paving and surface mining, WIRTGEN leads the world market in road construction and repair, as well as in mining natural rock and pay minerals.

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