WR 250: the powerhouse shines in acid test

The factory expansion of Hamm AG in the summer of 2012 was a real acid test for the machines of Wirtgen and Hamm; the dimensions were tremendous. The plan was to prepare a 150,000 m² large area, and move around 350,000 m³ of earth in the process – in only three months. Hamm had contracted the Max Bögl Group as the general contractor for the measure.

The focus of the activity was on the brand new bauma specimens, the Wirtgen cold recycler and soil stabilizer WR 250 and the Hamm H 13i earthmoving compactor with plate compactor attachment. The result: the innovations were convincing with respect to performance, handling and reliability.

With an engine output of 571 KW / 777 HP, the WR 250 is the highest performance device of the new generation of Wirtgen cold recyclers and soil stabilizers. The powerhouse in this way functions effortlessly at a width of 2,400 mm and at a depth of up to 560 mm through heavy and boggy soil.

Wirtgen WR 250 masters heavy soil effortlessly

The first challenge: the existing gradient had to be smoothed out and an even surface created on the grounds behind the previous factory. The Wirtgen WR 250 was used while excavators removed masses of earth in the upper half to depths of up to 12 m and placed around 50 percent of the material onto the lower lying area. The powerhouse is the highest performance machine of the new WR generation and is specially designed for the stabilizing of heavy and boggy areas.

Drum housing and rotor are optimally harmonized with one another. The WR 250 thus creates high quality mixtures in a short time. The result is high daily economic performances with hard soil.

Despite the high level of material throughput totaling 725,000 m² of soil, the wear was extremely minor, which can be traced back to the innovative drum design.
Christoph Menzenbach, application technician, Wirtgen GmbH

High daily performances and maximum operating comfort

Using the sensitive multifunction joystick on the right armrest, the machine operator was able to simply and comfortably control all important base functions. Automated processes, such as automatic lowering and raising of the milling and mixing rotor, the ergonomically designed workplace and the innovative reverse assistant also provide enormous relief.

Mobile, glassed-in, large-capacity cab, camera system and 90-degree rotating driver's seat also ensure the best visibility conditions with respect to the machine and construction site.

The new WR generation convinces with even more performance, a high degree of economic efficiency and simple handling.

Hamm rollers reliably compress soil

Behind the soil stabilizer, the H 20i P with padfoot drum first compressed the prepared soil. This was followed by two compactors (H 18i and H 20i) with smooth drums. The final sealing of the new level was carried out with the rubber-wheeled roller GRW 280 in the new version with "i" technology before it was covered with a 20 cm thick frost protection layer. This was compressed with the new H 13i compactor with the plate compactor attachment, one of the three "new models" from the H series, which celebrated its official premier at bauma 2013.

Factory expansion Hamm: Wirtgen Group machines completely convincing

Besides the area in which machines and buildings will find their place in the future, Hamm also enlarged the testing grounds to 30,000 m² with the construction measure. A SUPER 1900-2 from Vögele finally ensured the installation of several asphalt areas.

Also thanks to the good cooperation of the Wirtgen Group machines, the team from Max Bögl was able to complete the construction work on schedule in only five months. With the acid test, the Wirtgen WR 250 and the Hamm H 13i successfully proved their reliability in soil stabilization and compaction. Both devices are among the 29 innovations that the Wirtgen Group will present at bauma 2013.

In the context of the factory expansion, Hamm removed, reapplied, stabilized and compressed soil in an area of 150,000 m² in only three months. A new testing ground with a steep hill of up to 70% gradient was also created, on which the rollers will be able to test and present their climbing ability in future.

The new Wirtgen WR 250 convinced us in every respect, starting from the perfect panorama view of the machine and the construction site, the intuitive operation and ending in the perfect mixing result. The high daily performances of up to 15,000 m² were impressive.
Gunnar Bellmann, Site Manager, Max Bögl

Market-leading and cutting-edge products for the Road and Mineral Technologies business sectors are constructed at the WIRTGEN brand headquarters in Windhagen, Rhineland-Palatinate. With its innovative, high-performance and cost-efficient products and technologies for cold milling, soil stabilization, hot and cold recycling, concrete paving and surface mining, WIRTGEN leads the world market in road construction and repair, as well as in mining natural rock and pay minerals.

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